If I had to guess I'd say it started around the time microsoft cut XP support. So first thing I did was search and read through the faq and try any fixes I found with no luck.
I've included the log file at the end of my post. From what I'm seeing, it looks like wsusscn2.cab isn't completing its download. It should be 58mb but the download disconnects like clockwork once it hits 31% (~ 19mb marker).
The script then complains that its unsigned and deletes the file. I've already ruled out everything local and the problem is identical even when moving to a different internet connection. Thinking network congestion could be a problem I reattempted the download at various times throughout the day and the results have been consistent [Log file only contains three attempts around the same time I can post the other one if you'd like but its roughly the same]. . Any Ideas on how to get this up and running again?
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Mon 09/17/2012 21:15:40.62 - Info: Starting WSUS Offline Update download (v. 7.4.2) for w60 glb
Mon 09/17/2012 21:15:40.63 - Info: Option /includedotnet detected
Mon 09/17/2012 21:15:40.66 - Info: Option /verify detected
Mon 09/17/2012 21:15:40.70 - Info: Option /exitonerror detected
Mon 09/17/2012 21:15:40.73 - Info: Option /skipiso detected
Mon 09/17/2012 21:15:41.27 - Info: Set time zone to LOC7:00
Mon 09/17/2012 21:15:42.26 - Info: Downloaded Sysinternals' tools Autologon, Sigcheck and Streams
Mon 09/17/2012 21:21:58.49 - Info: Downloaded/validated most recent Windows Update Agent installation and catalog files
Mon 09/17/2012 21:21:58.49 - Warning: Deleted unsigned file "D:\WSUSO\client\wsus\wsusscn2.cab"
Mon 09/17/2012 21:21:59.94 - Error: File signature verification failure
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Mon 09/17/2012 21:29:41.19 - Info: Starting WSUS Offline Update download (v. 7.4.2) for w60 glb
Mon 09/17/2012 21:29:41.19 - Info: Option /includedotnet detected
Mon 09/17/2012 21:29:41.23 - Info: Option /verify detected
Mon 09/17/2012 21:29:41.27 - Info: Option /exitonerror detected
Mon 09/17/2012 21:29:41.32 - Info: Option /skipiso detected
Mon 09/17/2012 21:29:41.88 - Info: Set time zone to LOC7:00
Mon 09/17/2012 21:29:41.96 - Warning: Integrity database ..\client\md\hashes-wsus.txt not found
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Mon 09/17/2012 21:32:42.45 - Info: Starting WSUS Offline Update download (v. 7.4.2) for w60 glb
Mon 09/17/2012 21:32:42.46 - Info: Option /includedotnet detected
Mon 09/17/2012 21:32:42.49 - Info: Option /verify detected
Mon 09/17/2012 21:32:42.52 - Info: Option /exitonerror detected
Mon 09/17/2012 21:32:42.55 - Info: Option /skipiso detected
Mon 09/17/2012 21:32:43.33 - Info: Set time zone to LOC7:00
Mon 09/17/2012 21:39:05.77 - Info: Downloaded/validated most recent Windows Update Agent installation and catalog files
Mon 09/17/2012 21:39:05.77 - Warning: Deleted unsigned file "D:\WSUSO\client\wsus\wsusscn2.cab"
Mon 09/17/2012 21:39:06.75 - Error: File signature verification failure